White Metallized Alumina Based Ceramics Brazing With Metal For EV
DC Contactor
1. Description:
Many people fail to realize that creating a product out of advanced
technical ceramics is a demanding endeavor that requires
considerably more work than metals or polymers. Every type of
technical ceramic has specific thermal, mechanical, and electrical
properties that can vary wildly depending on the material
surrounding conditions. In fact, even the manufacturing process of
the exact same type of technical ceramic material can drastically
change its properties.
2. Feature Advantages:
1) High hardness and high density
2) Low thermal conductivity
3) Good insulation performance
4) High temperature resistance
5) A variety of specifications is available
6) Satisfy various technical requests
3. Material Features / Properties:
| Composite | (wt %) | 99% | 99.5% | 99.8% |
| Color | | White or Ivory | White or Ivory | White or Ivory |
| Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
| Hardness | HRA | 83 | 85 | 85 |
| Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
| Technical Parameters of Ceramics |
| Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
| Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
| Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
| Liquid Permeability | -- | -- | Pass | Pass | Pass | | Pass | - |
| Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
| Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
| Poisson Ratio | - | - | - | 0.20～0.25 | 0.20～0.25 | - | - | - |
| Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | | Pass | Pass | Pass | - | - | - |
| Coefficient of Linear Expansion | 20℃～100℃ | ×10-6 K-1 | - | - | - | | ≤8 | - |
| 20℃～500℃ | ×10-6 K-1 | 6.5～7.5 | 6.5～7.5 | 6.5～7.5 | 6.5～11.2 | - | - |
| 20℃～800℃ | ×10-6 K-1 | 6.5～8.0 | 6.5～8.0 | 6.3～7.3 | | - | 4 |
| 20℃～1200℃ | ×10-6 K-1 | - | 7.0～8.5 | - | - | - | - |
| Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90～110 |
| 1000℃ |
| Dielectric Constant | 1MHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | ≤7.5 | - |
| 1MHz 50℃ | - | - | 9.0～10 | - | - | - | - |
| 10GHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | - | - |
| Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
| 300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - |
| 500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - |
| Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
| Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
| 10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - |
| Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding
--- Printing --- Nickel Plating --- Assembing --- Brazing ---
Inspecting --- Packing
6. Application Fields:
Widely apply for new energy vehicles, charging piles, solar power
generation, energy storage and power storage system, electric
vehicle power system and so on.
7. Production Facilities: Prilling Tower , Forming Machine , High
Temperature Sintering Kiln
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer ,
Granulometer , Helium Mass Spectrometer Leak Detector , Universal
Pull Force Meter
Loudi Antaeus Electronic Ceramic Co.,Ltd is engaged in R&D, design, manufacture, and export ceramic
parts and components.Our main products are electronic ceramic,
electro thermal ceramic, high power ceramic resistors, multi-phase
electric heating ceramic, zirconia ceramic, LED lighting
ceramic,relay alumina ceramic, fuse ceramic,ceramic sealing
connector ,biometric ceramics and etc.
Application:
These alumina ceramics or assemblies are used in a wide range of
new energy vehicles power,semiconductor,electronic communication
,electrical,mechanical,chemical,
automotive, textile,military and industrial engineering
applications, due to their high
strength,anti-tensile,anti-seismic,and high sealing performance.
Customized are welcome according to your drawings or samples.
FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer of over 19 years of experience. Welcome to
visit our factory.
Q2: Do you send a sample to check?
A: Sure, sample in stock is free and freight collect.
Q3: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If
urgent ,Please call us or chat online.
Q4:What is your Capacity?
A:300,000 pcs per day;
Q5: Are the ceramics good quality?
A:We have the complete quality-control system ISO9001,IATF16949,
ISO14001 and IRIS certification.All the Alumina ceramics are 100%
fully inspected,including IQC, IPQC, FQC, and OQC process.
Q6:What is the Lead time:
A: About 20-35 days,according to the quantities required;
Q7: Is it available to provide customized products?
A:We can do OEM and ODM.
Notes:Pls feel freely when you have any inquiry!
