EV Relay Metallized Alumina Ceramic / Metal-Ceramic Composite
1. Description:
The ev relay metallized alumina ceramic / metal-ceramic composite is a nickel plating of the ceramic which is made of high-pure
toughened alumina ceramic powder and formed through an advanced dry
pressure forming process or injection moulding.And then All are
customized by different designs.
Metallized technical ceramic gildingAs oxidation protection or for bondability using aluminum thin or
thick wire, Alumina Systems can apply an additional thin gold layer
in its own electroplating process in the ENIG process (Electroless
Nickel / Immersion Gold). The metallized ceramic can be joined by
brazing and also soldering verbunden werden.
With ENIG gold plating (Electroless Nickel / Immersion Gold) only a
thin layer of 100 to 200 nm can be deposited. It serves to protect
the underlying nickel layer against oxidation and ensures very good
solderability and ultrasound bondability with aluminum wire.
Alumina Systems can apply this gold layer through an exchange
reaction on the previously nickel-plated components in its own
electroplating shop.
2. Feature Advantages:
1) High elasticity modulus
2) High compressive strength.
3) Anti corrosion
4) Abrasion resistance
5) Impact resistance
6) High precision
7) High stability
8) Good advanced ceramic materials
9) High welding sealing performance
10) High hardness and high density
11) Low thermal conductivity
12) Chemical inertness
13) Good wear resistance
14) High Fracture toughness
15) Good insulation performance
3. Material Features / Properties:
| Composite | (wt %) | 99% | 99.5% | 99.8% |
| Color | | White or Ivory | White or Ivory | White or Ivory |
| Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
| Hardness | HRA | 83 | 85 | 85 |
| Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
| Technical Parameters of Ceramics |
| Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
| Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
| Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
| Liquid Permeability | -- | -- | Pass | Pass | Pass | | Pass | - |
| Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
| Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
| Poisson Ratio | - | - | - | 0.20～0.25 | 0.20～0.25 | - | - | - |
| Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | | Pass | Pass | Pass | - | - | - |
| Coefficient of Linear Expansion | 20℃～100℃ | ×10-6 K-1 | - | - | - | | ≤8 | - |
| 20℃～500℃ | ×10-6 K-1 | 6.5～7.5 | 6.5～7.5 | 6.5～7.5 | 6.5～11.2 | - | - |
| 20℃～800℃ | ×10-6 K-1 | 6.5～8.0 | 6.5～8.0 | 6.3～7.3 | | - | 4 |
| 20℃～1200℃ | ×10-6 K-1 | - | 7.0～8.5 | - | - | - | - |
| Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90～110 |
| 1000℃ |
| Dielectric Constant | 1MHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | ≤7.5 | - |
| 1MHz 50℃ | - | - | 9.0～10 | - | - | - | - |
| 10GHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | - | - |
| Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
| 300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - |
| 500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - |
| Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
| Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
| 10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - |
| Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding
--- Printing --- Nickel Plating --- Assembing --- Brazing ---
Inspecting --- Packing
6. Application Fields:
Widely apply for new energy vehicles, charging piles, solar power
generation, energy storage and power storage system, electric
vehicle power system and so on.
7. Production Facilities: Prilling Tower , Forming Machine , High
Temperature Sintering Kiln
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer ,
Granulometer , Helium Mass Spectrometer Leak Detector , Universal
Pull Force Meter
Loudi Antaeus Electronic Ceramic Co.,Ltd is one of the leading and advanced ceramic material companies in
China, integrating the design, manufacture and marketing of
electronic ceramics and assemblies. Brand name "Antaeus" is formed
almost 20 years. We specialize in Alumina ceramics, Zirconia
ceramic products. We have developed advanced skills and
technologies. Our products are widely used in for new energy
vehicles,electricity, information, power, automobile and other
fields.
Industrial Ceramics: alumina oxide ceramics, zirconia
ceramics,silicone carbide ceramics, silicon oxide ceramics, special
ceramics, high-frequency ceramics, refractory ceramics, electronic
ceramics, textile ceramics, high purity alumina crucible,
electrical ceramics, etc.
Antaeus strictly complies with ISO9001 quality management system.
Our products are widely used in new energy vehicles power,
aerospace, mining machinery, lift, power, paper making, laboratory,
nonferrous metal processing, electronics processing, textile
machinery and other industries.Our customer base, which includes
many Fortune 500 companies.
Application:
These Advanced technical ceramic components find application in a
number of industries, some of them being sealing technology, pumps,
wire-drawing, battery/ cell manufacturing, sand-blasting, chemical,
electronics, textile, automotive, etc.
Customized are welcome according to your drawings or samples.
FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer of over 19 years of experience. Welcome to
visit our factory.Factory address is Loudi Economy and
Technological Development Zone,Hunan,China.
Q2: Do you send a sample to check?
A: Sure, sample in stock is free and freight collect.
Q3: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If
urgent ,Please call us or chat online.
Q4:What is your Capacity?
A:300,000 pcs per day;
Q5: Are the ceramics good quality?
A:We have passed the complete quality-control system
ISO9001,IATF16949, ISO14001 and IRIS certification. We have more
than 200 advanced testing equipment and instruments,All the Alumina
ceramics are 100% fully inspected,including IQC, IPQC, FQC, and OQC
process.
Q6:What is the Lead time?
A: About 15-35 days,according to the quantities required;
Q7: Is it available to provide customized products?
A:We can do OEM and ODM.
Loudi Antaeus Electronic Ceramic Co.,Ltd
Factory address:Loudi Economy and Technological Development
Zone,Hunan,China.
Contact person:Alice Deng
Tel:+8615073852630 (wechat)
Mail: alice@andidz.com
Skype: alicedeng0629
