Electrical Component Metallized Alumina Ceramic / Metallization
Ceramic Insulators
1. Description:
The metallization of alumina ceramics (92 pct purity) was performed
by the molybdenum-manganese (Mo−Mn) process in moist hydrogen and nitrogen atmosphere in the
temperature range of 1250 °C to 1400 °C for 10 minutes with a dew
point of 20 °C . The metallized alumina ceramics were characterized
by X-ray diffraction (XRD), scanning electron microscopy (SEM),
energy dispersive X-ray analysis (EDX), evaluation of metallic
coating adhesion by scratch test, and nanohardness measurement. XRD
identified the phase composition of the metallized layer surface.
The surface and cross-section microstructures of the metallized
alumina ceramic specimens were observed by SEM. An EDX analysis
across the metallized alumina specimens determined the elemental
compositions at the selective regions. The scratch test results
showed that the adhesion of the metallized layer on alumina
ceramics enhanced with the increase in metallization temperature.
Nanohardness measurements along the cross-sectional region of the
metallized alumina ceramics exhibited the gradual change in the
nanohardness values from the alumina substrate to the metallizing
layer. Furthermore, it was observed that the nanohardness of
interfacial and metallizing regions was enhanced slightly with
increasing processing temperature.
2. Feature Advantages:
1) High elasticity modulus
2) High compressive strength.
3) Anti corrosion
4) Abrasion resistance
5) Impact resistance
6) High precision
7) High stability
8) Good advanced ceramic materials
9) High welding sealing performance
10) High hardness and high density
11) Low thermal conductivity
12) Chemical inertness
13) Good wear resistance
14) High Fracture toughness
15) Good insulation performance
16) High temperature resistance
17) A variety of specifications is available
18) Satisfy various technical requests
19) Lower medium spoilage
20) Stiffness texture
3. Material Features / Properties:
| Composite | (wt %) | 99% | 99.5% | 99.8% |
| Color | | White or Ivory | White or Ivory | White or Ivory |
| Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
| Hardness | HRA | 83 | 85 | 85 |
| Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
| Technical Parameters of Ceramics |
| Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
| Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
| Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
| Liquid Permeability | -- | -- | Pass | Pass | Pass | | Pass | - |
| Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
| Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
| Poisson Ratio | - | - | - | 0.20～0.25 | 0.20～0.25 | - | - | - |
| Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | | Pass | Pass | Pass | - | - | - |
| Coefficient of Linear Expansion | 20℃～100℃ | ×10-6 K-1 | - | - | - | | ≤8 | - |
| 20℃～500℃ | ×10-6 K-1 | 6.5～7.5 | 6.5～7.5 | 6.5～7.5 | 6.5～11.2 | - | - |
| 20℃～800℃ | ×10-6 K-1 | 6.5～8.0 | 6.5～8.0 | 6.3～7.3 | | - | 4 |
| 20℃～1200℃ | ×10-6 K-1 | - | 7.0～8.5 | - | - | - | - |
| Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90～110 |
| 1000℃ |
| Dielectric Constant | 1MHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | ≤7.5 | - |
| 1MHz 50℃ | - | - | 9.0～10 | - | - | - | - |
| 10GHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | - | - |
| Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
| 300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - |
| 500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - |
| Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
| Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
| 10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - |
| Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding
--- Printing --- Nickel Plating --- Assembing --- Brazing ---
Inspecting --- Packing
6. Production Facilities: Prilling Tower , Forming Machine , High
Temperature Sintering Kiln
7. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer ,
Granulometer , Helium Mass Spectrometer Leak Detector , Universal
Pull Force Meter
8. Our advantages: Quality Assurance ; Price Competitive ; Factory Supply Directly ;
Good Service
9. Shipping and Package:
Notes:Above information only for reference and please contact with
us for more details freely when you have any inquiry!
