Alumina ceramic components / relay ceramic assemblies / ceramic -
metal brazed contactor
1. Description:
The ceramic/metal brazed sub-assembly is then welded to the flanges
with a stainless steel interface and machined to the final
dimensions. The order from ISIS was for 13 components supplied by
the end of 2006. As is usually the case with this sort of project,
no extra time or budget was available to produce a prototype to
refine the process. Therefore, the experience and expertise of the
specialist team were critical to getting it right the first time.
Working together, the team solved problems as they arose, and all
the components were delivered. Construction of TS-2 began in July
2003, and first neutron production is planned for the autumn of
2007.
2. Feature Advantages:
1) High compressive strength.
2) High stability
3) High welding sealing performance
4) Good insulation performance
5) Satisfy various technical requests
6) Widely apply for automotive ceramic sensor , ceramic heater
,electric heating
3. Material Features / Properties:
| Composite | (wt %) | 99% | 99.5% | 99.8% |
| Color | | White or Ivory | White or Ivory | White or Ivory |
| Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
| Hardness | HRA | 83 | 85 | 85 |
| Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
| Technical Parameters of Ceramics |
| Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
| Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
| Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
| Liquid Permeability | -- | -- | Pass | Pass | Pass | | Pass | - |
| Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
| Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
| Poisson Ratio | - | - | - | 0.20～0.25 | 0.20～0.25 | - | - | - |
| Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | | Pass | Pass | Pass | - | - | - |
| Coefficient of Linear Expansion | 20℃～100℃ | ×10-6 K-1 | - | - | - | | ≤8 | - |
| 20℃～500℃ | ×10-6 K-1 | 6.5～7.5 | 6.5～7.5 | 6.5～7.5 | 6.5～11.2 | - | - |
| 20℃～800℃ | ×10-6 K-1 | 6.5～8.0 | 6.5～8.0 | 6.3～7.3 | | - | 4 |
| 20℃～1200℃ | ×10-6 K-1 | - | 7.0～8.5 | - | - | - | - |
| Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90～110 |
| 1000℃ |
| Dielectric Constant | 1MHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | ≤7.5 | - |
| 1MHz 50℃ | - | - | 9.0～10 | - | - | - | - |
| 10GHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | - | - |
| Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
| 300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - |
| 500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - |
| Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
| Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
| 10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - |
| Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding
--- Inspecting --- Packing
6. Application Fields:
New energy vehicles, charging piles, solar power generation, energy
storage and power storage system, electric vehicle power system and
so on.
7. Production Facilities: Prilling Tower , Forming Machine , High
Temperature Sintering Kiln
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer ,
Granulometer , Helium Mass Spectrometer Leak Detector , Universal
Pull Force Meter
9. Order Flow Steps as belows: Inquiry ---Quotation --- Place an
order --- Production --- Delivery
10. Our advantages: Quality Assurance ; Price Competitive ; Factory Supply Directly ;
Good Service
11. Shipping and Package:
12. Our aimed market:
13. Guiding questions for material selection:
In order to select the appropriate material for your application,
there are several questions that you should consider.
1) Are the mechanical properties important?
2) Will the part be exposed to wear/friction/impacts?
3) How many pieces are you looking to have made in your first
batch?
4) What type of atmosphere will the part be operating in; inert or
oxidizing?
5) What is the maximum operating temperature of the component?
6) Will the component experience any thermal shock?
7) Is electrical insulation important?
8) Is thermal conductivity important?
9) How important are tolerances and surface finish?
Notes:Above information only for reference and please contact with
us for more details freely when you have any inquiry!
Loudi Antaeus Electronic Ceramic Co.,Ltd
Factory address:Loudi Economy and Technological Development
Zone,Hunan,China.
