High Compressive Strength Alumina Ceramic Components 99.5% HRA85
1. Description:
The easiest time to machine alumina ceramic is before the process
of sintering, during what is called a “green state”. Machining
during this stage of the process allows easy machining into
different complex geometries, but machining at this stage is not
always possible, depending upon the part shape, size and intricacy,
and because of the further shrinking of the part during the
sintering process.---That is why professional alumina ceramic manufacturing companies
usually machine alumina after sintering using high-quality
diamond-coated tools. These tools help abrate the material away
until the desired form of alumina ceramics is created.---This type of machining process will guarantee that alumina ceramic
will retain precise dimensions after machining. However, alumina is
hard and tough, and this process tends to be expensive and
time-consuming.---That is why it is important to partner with a company that
injection molds alumina to near net size in large quantities. This
will help reduce overhead costs, helping you receive a lower price
for alumina advanced ceramic components and products of an equally
high quality.
2. Feature Advantages:
1) High elasticity modulus
2) High compressive strength.
3) Anti corrosion
4) Abrasion resistance
5) Impact resistance
6) High precision
7) High stability
8) Good advanced ceramic materials
9) High welding sealing performance
10) High hardness and high density
11) Low thermal conductivity
12) Chemical inertness
13) Good wear resistance
14) High Fracture toughness
15) Good insulation performance
16) High temperature resistance
17) A variety of specifications is available
18) Satisfy various technical requests
19) Lower medium spoilage
20) Stiffness texture
21) Widely apply for automotive ceramic sensor , ceramic heater
,electric heating
3. Material Features / Properties:
| Composite | (wt %) | 99% | 99.5% | 99.8% |
| Color | | White or Ivory | White or Ivory | White or Ivory |
| Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
| Hardness | HRA | 83 | 85 | 85 |
| Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
| Technical Parameters of Ceramics |
| Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
| Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
| Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
| Liquid Permeability | -- | -- | Pass | Pass | Pass | | Pass | - |
| Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
| Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
| Poisson Ratio | - | - | - | 0.20～0.25 | 0.20～0.25 | - | - | - |
| Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | | Pass | Pass | Pass | - | - | - |
| Coefficient of Linear Expansion | 20℃～100℃ | ×10-6 K-1 | - | - | - | | ≤8 | - |
| 20℃～500℃ | ×10-6 K-1 | 6.5～7.5 | 6.5～7.5 | 6.5～7.5 | 6.5～11.2 | - | - |
| 20℃～800℃ | ×10-6 K-1 | 6.5～8.0 | 6.5～8.0 | 6.3～7.3 | | - | 4 |
| 20℃～1200℃ | ×10-6 K-1 | - | 7.0～8.5 | - | - | - | - |
| Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90～110 |
| 1000℃ |
| Dielectric Constant | 1MHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | ≤7.5 | - |
| 1MHz 50℃ | - | - | 9.0～10 | - | - | - | - |
| 10GHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | - | - |
| Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
| 300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - |
| 500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - |
| Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
| Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
| 10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - |
| Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding
--- Inspecting --- Packing
6. Application Fields:
New energy vehicles, charging piles, solar power generation, energy
storage and power storage system, electric vehicle power system and
so on.
7. Production Facilities: Prilling Tower , Forming Machine , High
Temperature Sintering Kiln
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer ,
Granulometer , Helium Mass Spectrometer Leak Detector , Universal
Pull Force Meter
9. Order Flow Steps as belows: Inquiry ---Quotation --- Place an
order --- Production --- Delivery
10. Our advantages: Quality Assurance ; Price Competitive ; Factory Supply Directly ;
Good Service
11. Shipping and Package:
12. Our aimed market:
Loudi Antaeus Electronic Ceramic Co.,Ltd is a full service manufacturer of advanced ceramic components and
assemblies to customer specification. Our products include high
purity alumina oxide ceramics for new energy vehicles, zirconia and
machinable ceramics. Antaeus's focus is on providing cost effective
solutions to wear and corrosion problems in a wide range of
applications and industries.
We specialize in precision toleranced industrial ceramic components
in both prototype and production quantities. Since 2004 Antaeus's
advanced ceramics have enabled thousands of customers to solve
problems and develop products and processes that would not have
been possible with conventional engineering materials.
Antaeus is a leader in providing advanced ceramics solutions for
new energy vehicles battery worldwide.Our customer base, which
includes many Fortune 500 companies.
Application:
These Advanced technical ceramic components find application in a
number of industries, some of them being sealing technology, pumps,
wire-drawing, battery/ cell manufacturing, sand-blasting, chemical,
electronics, textile, automotive, etc.
Customized are welcome according to your drawings or samples.
FAQs (Frequently Asked Questions)
Q1. Are you a factory or trading company?
A: We are a manufacturer of over 19 years of experience. Welcome to
visit our factory.Factory address is Loudi Economy and
Technological Development Zone,Hunan,China.
Q2: Do you send a sample to check?
A: Sure, sample in stock is free and freight collect.
Q3: When can I get the price?
A: We regularly quote within 24 hours after we get your inquiry. If
urgent ,Please call us or chat online.
Q4:What is your Capacity?
A:300,000 pcs per day;
Q5: Are the ceramics good quality?
A:We have passed the complete quality-control system
ISO9001,IATF16949, ISO14001 and IRIS certification. We have more
than 200 advanced testing equipment and instruments,All the Alumina
ceramics are 100% fully inspected,including IQC, IPQC, FQC, and OQC
process.
Q6:What is the Lead time?
A: About 15-35 days,according to the quantities required;
Q7: Is it available to provide customized products?
A:We can do OEM and ODM.
Loudi Antaeus Electronic Ceramic Co.,Ltd
Factory address:Loudi Economy and Technological Development
Zone,Hunan,China.
Contact person:Alice Deng
Tel:+8615073852630 (wechat)
Mail: alice@andidz.com
Skype: alicedeng0629
